Benefits of Matcon Formulation Systems

Recipes can be formulated directly into IBCs, which is done off-line and added into the flow of batch processing as required. Traceability is possible with check weighing capabilities and material tracking.

Sack Tip Module (Single Filling Module)

An elegant, dust-tight way to fill IBCs quickly and efficiently from sacks.

Fully contained transfer of material into the IBC reduces the occurrence of spilt or wasted material.
Bring into the batch processing flow when ready. Hygienic, easy to clean design for fast changeovers.

Features at a glance

• Flatbed vibratory sieve & magnetic grate catch 'tramp' material.
• Optional weigh platforms offer check weighing facilities.
• Decoupled operation for maximum flexibility.

Flexibatch Module (Multiple Filling Module)

An accurate and cost-effective, flexible recipe batch processing system for larger throughput requirements.

Ideal for reducing the time spent in weighing and for minimising the risk of human error in formulation.
The Flexi-Batch formulation system comprises a number of ‘ingredient’ containers located on a framework, with ‘batch’ containers travelling below collecting the ingredients according to programmed batch recipes.

Features at a glance

• Configurations are dependent upon throughput rates, number of raw ingredients & accuracy levels required.
• Automated preparation of ingredients from 10-1000kg.
• Ability to deliver multiple recipes from one formulation street as contained transfers possible.
• Full batch traceability and security.

Flexibatch Micro Module (Micro Filling Module)

An efficient way to dose micro & minor ingredients quickly and accurately.

Reduce costs by decreasing the number of operator weighments required for each recipe batch.
Remove bottlenecks in the batch processing operation.
Lessen the risk of human error in weighing by using automation.

Features at a glance

• Repeatable, high accuracy dosing.
• Easy clean bottle design.
• 10 bottle carousel.
• Integral auger dosing.
• Interchangeable bottles for fast changeovers.